We have developed a powerful and patented modular system to meet the increasing demands on assembly times and load capacities. The CONCEPT transport system KTS+silence is designed for a maximum load capacity of 2,000 kg per workpiece carrier. This system has proven itself particularly well in the assembly of cylinder heads, engines, gearboxes and axles. In addition to the speed, the low noise level and the emergency stop properties are particularly noteworthy.

Individual belt segments can be equipped with their own drive. The torque of the patented rollers can be infinitely adjusted from the outside at any time, even during operation.

The system, which can also be used in wet rooms, contains all the necessary components to ensure the smooth flow of materials, including

  • Belt sections
  • Corner turning stations
  • Curves
  • Lift transverse conveyor technology
  • Stroke-rotary and stroke-indexing units
  • Swing gate and band crossing

Depending on customer requirements, the conveyor segments of the CONCEPT KTS+silence can be equipped with initiators for separation, outfeed control or other queries. Depending on the equipment and dimensions, belt covers or safety step elements are used. Adjustable line supports compensate for any unevenness in the floor and dampen vibrations and shocks that may occur when transporting the workpiece carriers or parts.

Our expertise in this patented transport system naturally also includes simple assembly, disassembly, modifications and maintenance. For example, supports, automatic stoppers, wear and bearing parts for the friction stub roller conveyor and corner turning elements are identical in design.

The design of the belt width and belt height is adapted to the product and requirements. For example, widths from 250 mm to 1,000 mm are possible.

Special solutions such as a double-decker belt, a multi-level belt buffer and other solutions can also be implemented.

Technical data:

  • Driven transfer system with stub roller conveyor and corner turning station
  • Speeds: 12 m/min, 15 m/min, 18 m/min (also adjustable if required)
  • Stub roller distance 166 mm
  • Torque: 0.1 to 0.5 Nm/roller
  • Load capacity max. 300, 500, 2,000 kg/WT
  • Standard width: 542 mm (width is adjusted depending on the application)
  • Belt length: 500 to 6,000 mm
  • Height: 560 mm (variable)
  • Sound level max. 68 dB(A)